copper slag processing

Recovery of Copper from Reverberatory Copper Slag and ...

index of copper slag is 22 kWh/t and this is considered a very hard slag. The process also has reduced flotation recoveries and requires high flotation reagent consumption. The present work shows that digestion of the milled copper slag slurry with concentrated sulphuric acid at a temperature of 250oC forms a solid cake and leaching of the ...

Management of copper pyrometallurgical slags: giving ...

depending on the method used to clean the final slag of the pyrometallurgical process. Eventually, minor amounts of zinc, molybdenum and noble metals such as gold and silver are presented. Since, final copper slag contain around 1% of copper, its recovery from the slag could be economically accepted if no expensive treatments are found, such as

Mining Waste | Special Wastes | Wastes | US EPA

20 Mineral Processing Wastes Covered by the Mining Waste Exclusion. Slag from primary copper processing; Slag from primary lead processing; Red and brown muds from bauxite refining; Phosphogypsum from phosphoric acid production; Slag from elemental phosphorous production; Gasifier ash from coal gasification; Process wastewater from coal ...

Microscopy Analysis of Copper Slag and Its Processing by ...

Mineralogical composition of these slag carried out in this work showed that the most dominant oxide minerals in these slag are fayalite and magnetite phases while the most dominant sulfide minerals is a solid solution of Cu-Fe-S. Flotation was selected as a process for processing the slag with the aim of recovering copper.

Copper Mining and Processing: Processing of Copper Ores ...

Copper processing is a complicated process that begins with mining of the ore (less than 1% copper) and ends with sheets of 99.99% pure copper called cathodes, which will ultimately be made into products for everyday use.The most common types of ore, copper oxide and copper sulfide, undergo two different processes, hydrometallurgy and pyrometallurgy, respectively, due to the different ...

Gold Smelting & Refining Process - 911metallurgist.com

The last product is characterized for containing small amounts of gold and silver. The treatment of these products depends on the metallurgical extractive process of lead and copper. Gold Smelting Equipment It has been shown that concentrates obtained by gravity devices and …

SUSTAINABILITY OF COPPER SLAG PROCESSING FROM ... - …

Copper Slag Processing From Old Copper Smelter Since the beginning of copper smelter operations in Bor, the first half of the twentieth century, when the first smelter started operating in 1906, it is estimated that about 18 million tons of copper slag have been historically dumped and disposed (Stanojlovic and Sokolovic, 2014). Copper slag dump

(PDF) Technological scheme for copper slag processing

PDF | A technological scheme for copper slag processing is proposed. It comprises 5 stages, namely: (i) air oxidation of the copper slag at a temperature above 800 °C for 2 h; (ii) hydrothermal ...

Utilisation of copper slag for cement manufacture ...

During the process, around 800,000t of copper slag is generated within a year. The joint study between Sterlite Industries (I) Ltd. and NCCBM, New Delhi, India aims to utilise copper slag as raw mix component in Ordinary Portland Cement (OPC) and as a blending material for Portland Slag …

copper slag processing - benitomedia.co.za

Copper slag - Wikipedia, the free encyclopedia. Copper slag is a by-product of copper extraction by smelting. During smelting, impurities ... In this process, a stream of abrasive grains called grit are propelled toward the workpiece.

Technological scheme for copper slag processing ...

Jan 10, 2017· Read "Technological scheme for copper slag processing, International Journal of Mineral Processing" on DeepDyve, the largest online rental service for scholarly research with thousands of academic publications available at your fingertips.

Copper and Copper Alloys: Casting, Classification and ...

Copper and Copper Alloys: Casting, Classification and ... Minerals are concentrated into slurry that is about 15 % of copper. Waste slag is removed. Water is recycled. Tailings (left-over earth) containing copper oxide ar e routed to leaching ... The copper-laden solution is treated an d transferred to an elec trolytic process tank.

RECOVERY OF COPPER FROM COPPER SLAG AND COPPER …

Keywords: copper slag, copper slag flotation tailings, leaching, sulphuric acid, ferric sulphate, hydrogen peroxide Introduction The pyrometallurgical processing of copper concentrates generates large amounts of copper-containing slag. Management options for this slag include recycling, recovery

Nonferrous Slags - Material Description - User Guidelines ...

Copper Slag. Air-cooled copper slag has a black color and glassy appearance. As a general rule, the specific gravity will vary with iron content, from a low of 2.8 to as high as 3.8. (15) The unit weight of copper slag is somewhat higher than that of conventional aggregate. The absorption of the material is typically very low (0.13 percent).

(PDF) New residue-free processing of copper slag from smelter

Deposited copper slag originated from a region Mansfeld (Saxony-Anhalt, Germany) was characterized from mineralogical, chemical and structural point of view for purpose of its sustained processing ...

Copper Mining & Extraction Process Flow Chart

This flowchart made of machinery icons explains or expresses in simple but clear terms the step of the Copper Mining and Copper Extraction Process. Starting from either open-pit or underground mining and using a different relevant treatment method for oxide or sulphide copper mineral (ore). Having a quick look now at how porphyry ores are treated and the metals extracted.

HHE Report No. HETA-2013-0016-3258, Evaluation of ...

copper slag processing. We took air samples for the analysis of dust, silica, and metals to investigate respiratory concerns. Overall, copper slag processing produced higher levels of dust, silica, and metals compared to coal slag processing, but both processes posed health risks. We recommend employee exposure monitoring and a formal

Copper slag - Wikipedia

Copper slag is mainly used for surface blast-cleaning. Abrasive blasting is used to clean and shape the surface of metal, stone, concrete and other materials. In this process, a stream of abrasive grains called grit are propelled toward the workpiece. Copper slag is just one of many different materials that may be used as abrasive grit.

What Is Copper Smelting? (with pictures) - wisegeek.com

Aug 10, 2019· Copper smelting is the process of separating copper metal from the rock in which it is naturally embedded by melting it. This is accomplished through a series of several processing steps. The term copper smelting may refer to this melting step in particular or it may refer somewhat less formally to the entire process overall.

Copper Slag Recycling System - alanglover.co.za

Copper Slag General Information, Process, Products ... Copper slag is a byproduct obtained during the production of copper metal, which can be used as pozzolana in the production of cementing materials. Recycling copper slag to recover metals has been focused on copper recovery.

TENORM: Copper Mining and Production Wastes | Radiation ...

Slag Handling & Slag Processing. TMS International is the North American leader in slag processing and metal recovery.Our pioneering technologies process slag, a by-product of steelmaking, into useful environmentally beneficial aggregate products.

Copper extraction - Wikipedia

Thus, the two factors that most affect the loss of copper to slag in the smelting stage are: matte grade; mass of slag. This means that there is a practical limit on how high the matte grade can be if the loss of copper to slag is to be minimized. Therefore, further stages of processing …

What is a Copper Slag? (with pictures) - wisegeek.com

Aug 23, 2019· Copper slag is a by-product created during the copper smelting and refining process. As refineries draw metal out of copper ore, they produce a large volume of non-metallic dust, soot, and rock. Collectively, these materials make up slag, which can be used for a surprising number of applications in the building and industrial fields.

Special Wastes | Hazardous Waste | US EPA

Mineral Processing Wastes Covered by the Mining Waste Exclusion. Slag from primary copper processing. Slag from primary lead processing. Red and brown muds from bauxite refining. Phosphogypsum from phosphoric acid production. Slag from elemental phosphorous production. Gasifier ash from coal gasification. Process wastewater from coal gasification

12.3 Primary Copper Smelting

12.3 Primary Copper Smelting 12.3.1 General1 Copper ore is produced in 13 states. In 1989, Arizona produced 60 percent of the total ... Crushing and grinding systems used in ore, flux, and slag processing also contribute to fugitive dust problems. Control of SO2 from smelters is commonly performed in a sulfuric acid plant. Use of a

Characteristics and utilisation of copper slag—a review ...

Granulated copper slag is more porous and therefore, has lower specific gravity and higher absorption capacity than air-cooled copper slag. The granulated copper slag is made up of regularly shaped, angular particles, mostly between 4.75 and 0.075 mm (No. 200 sieve) in size (Emery, 1986, Hughes and Haliburton, 1973).

Copper Slag Services | TMS International

Copper Slag Services. With global operations, TMS International offers slag pot carrying services to copper producers around the world. Although each individual smelter has its own unique configuration and layout, we have the appropriate machinery, engineering and capabilities to provide industry proven solutions with safety as our priority.

Recycling of Copper

This is the usual practice for recovery of useable copper in slag, dross or mill scale arising from production processes or from life-expired assemblies of components containing useful quantities of copper. Environmental Considerations. Copper is an essential trace element needed for the healthy development of most plants, animals and human beings.